If you are having delays on your operations because of malfunctioning equipment, then it is likely that you need to implement a proper maintenance check-up. Keep in mind that having a daily maintenance routine is an integral part of your business processes and operations because it will help identify what needs to be improved upon to lessen disruptions on your warehouse inventory.
- Leakages on your forklifts can only mean that you will need to check the fluid levels. It can result to failed forks, overheating and even loss of power. Always make sure to check the coolant and even the forklift battery to avoid leakages because failure to do so will impede your warehouse operation.
- Malfunctions on brakes will lead to accidents. It is basic practice to constantly check the brakes before using the equipment or any type of vehicle for that matter. Always advice your forklift operators if they notice that the brakes need to be pushed harder to really put the vehicle to a stop. This should be taken note of immediately to prevent any casualties and damage to property.
- Poor suspension and tires are detrimental to your daily processes and can lead to an incident in your warehouse. Check your tire pressure daily and see the need to have them replaced if they are worn out. Forklifts are built to handle heavy loads but you still need to do regular maintenance on its inner system for it to work smoothly every day.
- One of the many causes of high-risk accidents is when the steering malfunctions during operation. So in line with the maintenance on tires and brakes, you should also make it a point to check your forklifts’ steering fluid levels. The steering gears can easily be fixed if there are problems.
- Take advantage of the available technology which can help you avoid malfunctions even before they happen. There are telematics that can monitor the condition of your forklifts and give you data on how you can improve operations and make productivity more efficient.
- One of the most effective ways of avoiding accidents is replacing old forklifts. The lifespan of one is usually six years. By that time it would have been worn out already, overused, and old. If you choose to maintain an aging equipment, the costs for upkeep might be far greater than the price of a new one.
- Create a schedule for maintenance. Do not wait for malfunctions to happen, make sure that you have weekly or monthly maintenance checks for each of your equipment, not just the forklift. You will be able to record the conditions of each one and see what needs to be dealt with immediately so it does not affect productivity.
If your equipment is in top shape then managing day-to-day activities will be a breeze. Keep these tips in mind the next time you round up your forklifts for their inspection. These will not just help you clear out unnecessary expenses for upkeep, but also careless accidents that could have been avoided.